Introduction
SynHOPS (Synergy Hydrocarbon Optimization and Performance System) is an advanced, highly efficient solution designed to address the challenges of weak well production. By integrating cutting-edge separation technology with high-pressure gas handling, SynHOPS enhances production efficiency while reducing energy losses. It’s innovative combination of a two-phase separator and the Synjet™ Pump enables the pressurization and injection of weak well fluids into the export pipeline, ensuring a seamless hydrocarbon flow.
1.0 SynHOPS Process: A Technical Overview
SynHOPS utilizies a batch process to optimize the separation and compression of fluids from weak wells. The following provides a detailed breakdown of the system’s operation:
1.1 Fluid Separation:
The process begins with the system receiving the Full Well Stream (FWS) fluid from the weak well into the two-phase separator. Acting as a temporary storage tank, the separator collects weak well fluids while all outlet valves remain closed. This continues until the internal pressure of the separator equalizes with the wellhead pressure.
1.2 Pressurization with High-Pressure Gas (HHP):
Once the separator reaches the wellhead pressure, HHP from a nearby high-pressure well is injected into the separator. This step further pressurizes the separator, raising it to the required export pipeline pressure. The controlled pressurization ensures that the weak well fluids are prepared for efficient transfer into the pipeline.
1.3 Exporting Separated Oil:
After pressurization, the separator’s liquid outlet valve is opened, enabling the separated oil to flow into the production header. The separator effectively pumps the pressurized liquid into the existing production stream, contributing to overall well productivity
1.4 Gas Recovery Synjet™ Pump Activation:
Upon completing the liquid transfer, the system isolates the HHP gas supply and opens the separator’s gas outlet. The remaining gas is directed to the Synjet™ Pump, where the HHP gas powers the compression process. The Synjet™ Pump efficiently compresses the separated gas to the required pipeline pressure, ensuring optimal utilization of the residual gas. This step minimizes energy wastage and enhances overall system efficiency.
1.5 Cycle Reset
With the gas compressed and transferred, the separator pressure returns to its initial state, allowing the system to reset and restart the cycle. This automated cycling enables continuous separation and transfer of weak well fluids without requiring manual intervention.
2.0 Key Components of SynHOPS
2.1 Two-Phase Separator
A critical component that separates liquid and gas from the Full Well Stream. It functions as a pressure-matching vessel, preparing fluids for injection into the pipeline.
2.2 Synjet™ Pump
Driven by HHP gas, the Synjet™ Pump compresses gas from the separator, ensuring that both the separated fluids and gas reach the required export pipeline pressures.
2.3 HHP Gas Injection:
High-pressure gas from nearby wells provides necessary force to pressurize the separator and power the Synjet™ Pump, facilitating the efficient movement of weak well fluids.
3.0 Advantages of SynHOPS
3.1 Enhanced Productivity from Weak Wells:
SynHOPS maximizes output from underperforming wells by ensuring proper pressurization and processing of even low-yield fluids. By maintaining consistent pressure and effectively managing both gas and liquid phases, the system significantly improves production efficiency.
3.2 Energy-Efficient Operations:
SynHOPS leverages HHP gas to pressurize fluids but also to power the Synjet™ Pump, reducing the reliance on external energy sources. This dual-purpose of HHP gas boosts the system’s overall energy efficiency.
3.3 Automated, Continuous Performance:
Operating through a fully automated batch process, SynHOPS reduces the need for manual intervention, enhancing operational reliability and minimizing downtime. Its cycle-based approach ensures uninterrupted production.
3.4 Cost-Effective Solution:
By optimizing the use of HHP gas and boosting output from weak wells, SynHOPS lowers operating costs. This makes it especially valuable in fields where weak wells contribute significantly to production, enabling operators to extract greater value from existing assets
3.5 Versatile & Adaptable:
SynHOPS can be tailored to suit various weak well configurations and hydrocarbon production setups, offering a flexible solution for oil and gas operators seeking to optimize well performance across diverse field conditions.
Conclusion
As the hydrocarbon production landscape continues to evolve, SynHOPS emerges as a innovative solution for optimizing weak well performance. By seamlessly integrating fluid separation, pressurization, and gas compression, SynHOPS enables operators to fully unlock the potential of their wells. Its energy-efficient, automated operation not only boosts production but also ensures sustainable, long-term well performance.
Drop us an e-mail at enquiries@synergykl.com.my for enquiries about SynHOPS